Reed switches – Part 4: Application in conjunction with magnetic actuator used for magnetic sensing devices

IEC 62246-4:2023 gives additional requirements for the evaluation of functional characteristics on reed switching components operated by magnetic actuator and gives guidance for their implementation in selected applications.
This document specifies test and measurement procedures for the application of reed switch (contact) based magnetic sensors.
In case the application of a reed contact magnetic sensor determines additional requirements exceeding those specified in this document, the sensor is evaluated with this application in accordance with the relevant IEC or ISO standard(s) (e.g. IEC 62061 or ISO 13849 series, IEC 60335-1 and relevant parts of the IEC 60335-2 series, IEC 60730-1, IEC 61373, ISO 16750-3).
This document does not apply to:
– sensing or monitoring of the position of elements of interlocking devices for movable guards (see ISO 14119);
– sensing or monitoring of the position of elements of pressure sensitive protective equipment (PSPE, see ISO 13856 series);
– electrical equipment for measurement, control, and laboratory use (see IEC 61010-1);
– aircraft – proximity switches (see ISO 6859-1).
Information contained in this document is relevant to the application of a magnetic sensor on new installations as well as modifications to existing installations.

Contacts à lames souples - Partie 4: Application en combinaison avec un actionneur magnétique utilisé pour les dispositifs de détection magnétiques

L'IEC 62246-4:2023 fournit des exigences supplémentaires pour l'évaluation des caractéristiques fonctionnelles des composants des contacts à lames souples activés par un actionneur magnétique, ainsi que des recommandations pour leur mise en œuvre dans certaines applications.
Le présent document spécifie des procédures d'essai et de mesure pour l'application de capteurs magnétiques à contacts à lames souples.
Si l'utilisation d'un capteur magnétique à lames souples établit des exigences supplémentaires qui dépassent celles spécifiées dans le présent document, ce capteur est évalué dans le cadre de son application selon la ou les normes IEC ou ISO appropriées (par exemple, l'IEC 62061 ou la série ISO 13849, l'IEC 60335-1 et les parties pertinentes de la série IEC 60335-2, l'IEC 60730-1, l'IEC 61373, l'ISO 16750-3).
Le présent document ne s'applique pas:
– à la détection ou surveillance de la position des éléments des dispositifs de verrouillage des protecteurs mobiles (voir l'ISO 14119);
– à la détection ou surveillance de la position des éléments des équipements de protection sensibles à la pression (PSPE, voir la série ISO 13856);
– au matériel électrique de mesure, de commande et de laboratoire (voir l'IEC 61010-1);
– aux détecteurs de proximité en aéronautique (voir l'ISO 6859-1).
Les informations contenues dans le présent document concernent l'application d'un capteur magnétique dans de nouvelles installations ainsi que les modifications apportées à des installations existantes.

General Information

Status
Published
Publication Date
14-Feb-2023
Technical Committee
Drafting Committee
Current Stage
PPUB - Publication issued
Start Date
17-Mar-2023
Completion Date
15-Feb-2023
Ref Project

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IEC 62246-4
®

Edition 1.0 2023-02
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
inside
Reed switches –
Part 4: Application in conjunction with magnetic actuator used for magnetic
sensing devices

Contacts à lames souples –
Partie 4: Application en combinaison avec un actionneur magnétique utilisé
pour les dispositifs de détection magnétiques

IEC 62246-4:2023-02(en-fr)

---------------------- Page: 1 ----------------------
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---------------------- Page: 2 ----------------------
IEC 62246-4

®


Edition 1.0 2023-02




INTERNATIONAL



STANDARD




NORME


INTERNATIONALE
colour

inside










Reed switches –

Part 4: Application in conjunction with magnetic actuator used for magnetic

sensing devices



Contacts à lames souples –

Partie 4: Application en combinaison avec un actionneur magnétique utilisé


pour les dispositifs de détection magnétiques













INTERNATIONAL

ELECTROTECHNICAL

COMMISSION


COMMISSION

ELECTROTECHNIQUE


INTERNATIONALE




ICS 29.120.70 ISBN 978-2-8322-6469-0




Warning! Make sure that you obtained this publication from an authorized distributor.

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® Registered trademark of the International Electrotechnical Commission
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---------------------- Page: 3 ----------------------
– 2 – IEC 62246-4:2023 © IEC 2023
CONTENTS
FOREWORD . 7
INTRODUCTION . 9
1 Scope . 10
2 Normative references . 10
3 Terms and definitions . 12
3.1 Types of magnetic-sensing device (MSD) . 12
3.2 Elements of an MSD . 14
3.3 Connections . 14
3.4 Operation of an MSD . 14
4 Influence quantities . 15
5 Rated values . 16
5.1 General . 16
5.2 Rated insulation voltage (U ) . 16
i
5.3 Rated operating voltage (U ) . 16
e
5.4 Rated operating current (I ) . 17
e
5.5 Contact ratings . 17
5.6 Number of operations. 17
5.7 Rated operating distance (S ) . 17
n
5.8 Climatic category . 17
5.9 Environmental severities . 17
5.10 Response speed . 18
5.11 Frequency of operating cycles . 18
5.12 Contact reliability . 18
6 Types . 18
7 General provisions for testing . 20
7.1 General . 20
7.2 Type tests . 20
7.3 Routine tests. 21
7.4 Special tests . 22
8 Documentation and marking . 22
8.1 Data . 22
8.2 Marking . 24
8.3 Symbols . 24
9 Test and measurement procedures . 25
9.1 General . 25
9.2 Visual inspection and check of dimensions . 25
9.2.1 Visual inspection . 25
9.2.2 Outline dimensions . 25
9.2.3 Mass . 25
9.3 Functional tests . 26
9.3.1 General . 26
9.3.2 Operating distance . 26
9.3.3 Deviation of operating distance . 26
9.3.4 Differential travel (H) . 26
9.3.5 Repeatability (R) . 27

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IEC 62246-4:2023 © IEC 2023 – 3 –
9.3.6 Magnetic interference . 27
9.3.7 Response speed (if applicable) . 27
9.3.8 Frequency of operating cycles (f) (if applicable) . 29
9.3.9 Functional test by temperature change . 31
9.3.10 Contact circuit resistance . 32
9.3.11 Temperature rise . 32
9.4 Insulation resistance . 32
9.4.1 Procedures . 32
9.4.2 Requirements . 33
9.5 Dielectric test . 33
9.5.1 Procedures . 33
9.5.2 Requirements . 34
9.6 Endurance tests . 34
9.6.1 General . 34
9.6.2 Procedures for electrical endurance test . 34
9.6.3 Requirements . 35
9.6.4 Procedures for mechanical endurance test (if applicable) . 35
9.6.5 Requirements . 35
9.7 External connections . 35
9.7.1 General . 35
9.7.2 Robustness of terminal with lead wire (if applicable) . 36
9.7.3 Robustness of terminal (if applicable) . 36
9.7.4 Soldering terminals (if applicable) . 37
9.7.5 Connector (if applicable) . 37
9.8 Mechanical stresses tests . 37
9.8.1 General . 37
9.8.2 Mounting . 37
9.8.3 Vibration . 37
9.8.4 Shock . 38
9.8.5 Rough handling shocks (if applicable) . 39
9.9 Environmental tests . 39
9.9.1 General . 39
9.9.2 Cold. 40
9.9.3 Dry heat . 40
9.9.4 Damp heat, steady state . 40
9.9.5 Mould growth . 41
9.9.6 Fluid contamination (if applicable) . 41
9.9.7 Salt mist (if applicable) . 42
9.10 Enclosure protection tests . 42
9.10.1 General . 42
9.10.2 Degree of enclosure . 42
9.10.3 Pressurized water (if applicable) . 42
9.11 Sealing (if applicable) . 43
9.11.1 General . 43
9.11.2 Procedures . 43
9.11.3 Requirements . 43
9.12 Heat and fire resistance . 43
9.12.1 General . 43
9.12.2 Glow-wire . 43

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– 4 – IEC 62246-4:2023 © IEC 2023
9.12.3 Ball pressure . 44
9.13 Making and breaking capacity (if applicable) . 45
9.13.1 General . 45
9.13.2 Procedures . 45
9.13.3 Requirements . 45
9.14 Conditional short-circuit current test (if applicable) . 46
9.14.1 General . 46
9.14.2 Procedures . 46
9.14.3 Requirements . 46
9.15 Contact reliability test . 46
9.15.1 General . 46
9.15.2 Procedures . 46
9.15.3 Requirements . 46
9.16 Electromagnetic compatibility (EMC) . 46
Annex A (informative) Explanations relating to reed contact magnetic sensor –
Example . 47
Annex B (informative) Explanations relating to the operation of reed contact magnetic
sensor – Example . 48
Annex C (informative) Work principles regarding sensing distances . 49
C.1 General . 49
C.2 Reed contact magnetic sensor with magnetic actuator set (separate type) . 49
C.2.1 Operation . 49
C.2.2 Axial approach . 49
C.2.3 Lateral approach. 50
C.3 Reed contact magnetic sensor with magnetic actuator set (latching type) . 51
C.3.1 Operation . 51
C.3.2 Specified directions . 51
C.4 Reed contact magnetic sensor with magnetic actuator set (fork type) . 52
C.4.1 Operation . 52
C.4.2 Specified directions . 52
C.5 Reed contact magnetic sensor with magnetic actuator set (plunger type) . 53
C.5.1 Operation . 53
C.5.2 Specified directions . 53
C.6 Reed contact magnetic sensor with magnetic actuator set (float type) . 54
C.6.1 Operation . 54
C.6.2 Specific directions . 55
Annex D (informative) Risk assessment . 56
D.1 General . 56
D.2 Risk assessment procedure . 56
D.3 Achieving tolerable risk . 57
D.4 Application of risk assessment procedures (proposal for the user) . 59
Annex E (informative) Test procedures regarding response speed . 61
E.1 General . 61
E.2 Test circuit . 61
E.3 Test sequence . 61
Annex F (informative) Special tests . 63
F.1 General . 63
F.2 Functional tests . 63
F.3 Functional tests and mechanical durability . 63

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IEC 62246-4:2023 © IEC 2023 – 5 –
F.4 Vibration and shock tests for special requirements of applications . 63
F.5 Explosion proofness . 63
F.5.1 General . 63
F.5.2 Procedures . 63
F.5.3 Requirements . 64
Bibliography . 65


Figure 1 – Methods for measuring the response speed . 28
Figure 2 – Output signal . 28
Figure 3 – Methods for measuring the operating frequency (f). 30
Figure 4 – Output signal during the measuring of operating frequency (f) . 31
Figure 5 – Ball pressure test apparatus . 45
Figure A.1 – Driven method for reed contact magnetic sensor by permanent magnetic
actuator . 47
Figure B.1 – Explanatory diagram of terms related to operation by magnetic actuator . 48
Figure C.1 – Operating approaches . 49
Figure C.2 – Axial approach relating to sensing distances . 50
Figure C.3 – Lateral approach relating to sensing distances . 51
Figure C.4 – Specified directions relating to sensing distances and contact states . 52
Figure C.5 – Specified directions relating to sensing distances . 53
Figure C.6 – Sensing distances . 54
Figure C.7 – Sensing distances according to liquid level . 55
Figure D.1 – Iterative process of risk assessment and risk reduction . 56
Figure D.2 – Risk reduction . 58
Figure E.1 – Test circuit – Example . 61
Figure E.2 – Measurement data by oscilloscope – Example . 62

Table 1 – Reference values of influence quantities . 16
Table 2 – Rated insulation voltage . 16
Table 3 – Rated operating voltage . 17
Table 4 – Rated operating distance . 17
Table 5 – Rated maximum working pressure . 17
Table 6 – Examples of output functions of MSD . 19
Table 7 – Type testing . 21
Table 8 – Routine tests . 22
Table 9 – Required data . 23
Table 10 – Symbols . 25
Table 11 – Examples of indication of rated values. 25
Table 12 – Deviation of operating distance . 26
Table 13 – Remanence value . 27
Table 14 – Typical rated speeds . 28
Table 15 – Typical operating times of switching loads . 29
Table 16 – Frequency of operating cycles . 31
Table 17 – Function test by temperature change . 31

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– 6 – IEC 62246-4:2023 © IEC 2023
Table 18 – Deviation of operating distance . 32
Table 19 – Test current . 32
Table 20 – Rated voltage of insulation resistance test . 33
Table 21 – Dielectric test voltage . 33
Table 22 – Minimum clearances and creepage distances . 34
Table 23 – Number of cycles for endurance test . 35
Table 24 – Criteria for electrical endurance tests . 35
Table 25 – Torque severity . 36
Table 26 – Value of applied force for test U .
...

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